Concrete Distributor for Precast Wall and Slab Production

Where the distributor fits in your plant

The distributor works at the casting stage, after shuttering and reinforcement preparation. Concrete arrives at its hopper, the machine moves into position, and discharge is coordinated with the casting area. The pallet then proceeds to the compaction and finishing operations required by the production process.

For a carousel plant producing solid walls, sandwich walls or lattice girder slabs, the review starts with pallet size and the space available above the casting station. Sandwich wall production also needs a defined sequence for the insulation and second concrete layer. These product requirements determine the configuration; the distributor alone does not define the capability of the complete line.

Controlled loading, weighing and discharge

• One-touch loading and return: return-to-loading operation supports repeated concrete receiving cycles.
• Intelligent weighing: the weighing function supports control of the concrete quantity handled at the station.
• Spreading or screw discharge: select the discharge arrangement around the product and concrete placing requirements.
• Concrete setting alarm and fault self-diagnosis: operators can respond to the equipment's reported condition during production.
• Remote and control-panel operation: the reference design includes both operating interfaces and automatic lubrication.

The quoted equipment scope should identify which functions are included and how signals are exchanged with the concrete supply and vibration station.

How a casting cycle is organized

1. Receive concrete at the loading position and review the required quantity.
2. Move the gantry and trolley to the casting area.
3. Discharge through the selected spreading or screw arrangement.
4. Coordinate the completed placing operation with the next production step.
5. Return for the next load and carry out the cleaning required by the operating procedure.

The final sequence and operator responsibilities are defined for the selected plant layout.

Reference Specifications

These figures describe the reference configuration. Final dimensions, equipment scope and operating conditions are confirmed in the project specification.

Select the distributor around the casting station

Send REALJET the pallet dimensions, element drawings, concrete supply method and required casting sequence. The plant span, track position and available headroom help define the travelling structure. The casting width must also suit the usable mould area and the reinforcement arrangement.

A maximum discharge rate is an equipment reference, rather than a finished-element output guarantee. Concrete delivery, movement between positions, placing requirements and cleaning all belong in the cycle review. For an existing plant, include photographs and drawings of the receiving hopper, track supports and vibration station.