Precast Concrete Wall Panel Moulds

Custom Precast Wall Panel Moulds & Steel Formwork

Realjet designs and manufactures steel mould and formwork systems for horizontal and vertical production of structural, facade and sandwich wall panels. Fixed, movable and hydraulic configurations are developed around the required panel and factory process.

Horizontal casting systems
Vertical casting systems
Structural, facade and sandwich panels

Drawings are helpful, but not required for the first discussion.

Production systems

Start with how the wall panels will be cast

You do not need to choose the final equipment before contacting us. We can discuss horizontal or vertical production from the panels and factory process you are planning.

Horizontal casting system for precast wall panel production — **Horizontal casting systems**Wall panels are cast on a flat steel surface. The solution may use a fixed flat mould, movable pallet, hydraulic tilting table or magnetic shuttering.
Fixed flat moulds and casting tables
Pallets and shuttering pallets
Hydraulic tilting tables
Magnetic side forms and opening forms

Vertical battery mould for precast wall panel production — **Vertical casting systems**Battery moulds use parallel vertical casting cells for suitable repeat wall panel production. Hydraulic opening and closing can be included in the agreed design.
Battery moulds and battery formwork
Single- or multi-cell project arrangements
Hydraulic opening and closing options
Panel-specific side and opening forms

Wall panels produced

What these mould systems can produce

Recognise the wall panel first. The suitable mould and production method can then be discussed around the project.

Precast structural and internal wall panels — **Structural and internal wall panels**Solid precast wall elements for structural or internal building applications.

**Precast concrete facade panels**Exterior wall panels designed around the required dimensions, openings, edge details and architectural concrete finish.

Insulated precast concrete sandwich wall panel — **Sandwich wall panels**Insulated wall panels with concrete layers and a project-defined insulation build-up.

Precast wall panel with window openings and cast-in items — **Panels with openings and cast-in items**Wall panels incorporating doors, windows, sleeves or agreed embedded components.

Configuration options

Configured around the panel and factory process

Fixed

Stationary moulds or casting tables for an agreed production area and panel range.

Movable

Pallets, rail-mounted arrangements or other movement developed for the planned production flow.

Hydraulic

Hydraulic tilting, opening, closing, adjustment or demoulding functions where required.

Adjustable shuttering

Side forms and opening forms used to define panel sizes, edges, doors and windows.

A simple way to start

You describe the product. We help develop the solution.

01
Tell us what you plan to produce
A short message, approximate dimensions, a photo or a drawing can start the discussion.
02
Discuss the production system
We review the wall panel and factory goal, then discuss horizontal or vertical casting and suitable equipment.
03
Confirm drawings and quotation
Technical details, delivery scope and quotation are prepared after the project basis is clarified.

Wall panel mould assembly and inspection in the workshop — Wall panel mould assembly and inspection before delivery.

Engineering and manufacturing

Design connected with steel fabrication

Realjet connects project discussion, mechanical design, steel fabrication and workshop assembly around the agreed production objective.

Final dimensions, functions, inspection requirements and delivery boundaries are confirmed before manufacturing.

Why Realjet

One team connects the wall panel, casting system and manufacturing route

A custom wall panel mould must bring panel geometry, casting direction, moving functions and acceptance requirements into one workable production system.

Steel plate cutting at the Realjet manufacturing facility

Panel-led engineering

Panel dimensions, openings, surface requirements and horizontal or vertical casting are reviewed before the mould scope is defined.

Robotic welding of fabricated steel components at Realjet

Connected fabrication

Cutting, forming, welding, machining and surface treatment are coordinated around the approved wall panel mould design.

Machining and assembly work for steel equipment components at Realjet

Integrated functions

Shuttering, adjustable details and mechanical or hydraulic functions are brought together for workshop assembly.

Dimensional quality inspection of a manufactured steel component at Realjet

Inspection against the scope

Critical dimensions, interfaces, finish and final condition are checked against the agreed project documents before release.

FAQ

Questions before contacting us

Do I need drawings before contacting Realjet?

No. A short description of the wall panels you plan to produce is enough for the first discussion. Approximate dimensions, photos or drawings can be shared if available.

Should we use horizontal or vertical casting?

That depends on the wall panel, required surface, repeat quantity and factory process. We can discuss flat moulds, pallets, tilting tables or battery moulds before the final equipment is confirmed.

Can the mould include different sizes, openings or insulation?

These requirements can be considered during design after the panel geometry, repeat variants and production sequence are clarified.

Start with a simple message

Tell Us About the Wall Panels You Plan to Produce

You do not need to know the final mould configuration. Describe the product or project, and our team will contact you to discuss the suitable next step.