Cooling Manifold Mounting Brackets to your design
Order the bracket that locates your cooling manifold against the equipment rack or frame. REALJET fabricates the metal support to the mounting interfaces on both sides of the connection.
Choose the part and delivery condition
| Your order | Information that sets the scope |
|---|---|
| Formed mounting bracket | Rack-side and manifold-side hole patterns |
| Bracket with stand-off features | Offset geometry and specified connections |
| Bracket with listed hardware | Hardware specification, finish and installation scope |
The order covers the external metal bracket and listed hardware. Manifolds, couplings, hoses and seals are separate. A rack-mounted AI cooling manifold and a battery-cooling manifold require their own bracket design.
Fit it to the equipment around it
A manifold position affects hose routing and access to connections. Show rack-side pitch, manifold fixing points and stand-off distance together. Include the tool approach and hose envelope so the bracket does not occupy the service space.
| Intended installation | Equipment interface to supply |
|---|---|
| AI equipment | AI server rack cooling manifold |
| Battery storage equipment | Energy-storage cooling manifold assembly |
Plan the manufacturing around these features
The steps below are proposed for the drawing review. Your material, geometry and acceptance requirements determine the final route, tooling and inspection provision.
Relate the two mounting patterns
Review rack-side and manifold-side holes in the installed orientation. Resolve bend-adjacent features and the required stand-off before blank preparation.
Form the stand-off
Plan the bend order around access to return flanges and the reference mounting face. Hardware fitting is reviewed separately where the bracket uses captive fasteners.
Protect hoses and contact areas
Deburr edges near hoses and apply the specified finish. Avoid treating hose clearance as permission to alter the manifold position.
Manufacturing capability for your component
| Your component feature | Existing process and its use | Confirm for your order |
|---|---|---|
| Stand-off and mounting patterns | Plate preparation and CNC bending. Form the bracket offset while maintaining the relationship of rack-side and manifold-side attachment features. | Small return access and both pattern positions after bending. |
| Fasteners and contact edges | Component assembly and deburring. Review purchased hardware and finish hose-adjacent edges. | Captive-hardware route and the manifold-side locating/checking fixture. |
| Surface condition | Powder coating/painting and other listed treatment routes. Select the finish with the installed stand-off and contact areas identified. | Coating allowance and the actual installation environment. |
The bending workshop is relevant to the stand-off geometry. Both attachment patterns still need a part-specific measuring or fit-check arrangement.
Define what the first article must demonstrate
| Feature | Proposed check | Record to agree |
|---|---|---|
| Mounting patterns | Measure each side from the drawing datums; use the nominated rack/manifold interface gauges for separate fit checks. | Hole/slot results and gauge identification. |
| Installed stand-off | Measure offset and orientation in a setup representing the rack-side attachment, without pulling the bracket flat with excessive clamp force. | Stand-off/angle readings and locating condition. |
| Connections and hose envelope | Trial nominated fittings or envelope dummies for access and service clearance. Pressure and leak tests belong to the fluid circuit. | Mechanical-access checklist and represented component revisions. |
Identify the drawing revision, measurement datums and pass/fail limits before the sample is made. The quote confirms the available measuring setup, any mating fixture and whether a specialist test needs an external provider.
Packing for your next assembly step
Protect formed offsets and keep rack-side and manifold-side faces identifiable. Separate different stand-off variants by drawing revision. State the quantity and delivery city so packing volume and the requested delivery terms can be included.
Questions before you send drawings
Can a rack fit check confirm the manifold side too?
Not by itself. Both interfaces and their stand-off need verification. A bracket can fit the rack while placing the manifold outside its required location or hose-clearance envelope.
Can you match an existing rack hole pattern?
Provide the rack interface drawing, hole pitch and required mounting hardware. Include a mating sample or gauge if one is needed for the acceptance check.
What should I send for the drawing review?
Send the dimensioned PDF, available STEP/DXF/DWG files and assembly view. Include material, finish, quantity, delivery city and drawing revision. Mark the features in the inspection plan that control acceptance.
Can we approve a sample before ordering repeat quantities?
Request a sample or pilot batch with the agreed dimensional report and any mating checks. Scope, timing and test provision are quoted after review; repeat supply follows the accepted drawing revision and any agreed sample changes.
Discuss your manifold mounting bracket
Send the part and assembly drawings with your quantity and required delivery condition. Highlight the interfaces and checks listed above that matter to your order.
Attach files in your email application. To arrange file transfer first, use the enquiry form.
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